Turning approved designs into dependable protective packaging.
Good design needs equally strong execution.
B&D combines in-house manufacturing capability with established specialist suppliers to turn approved packaging designs into finished solutions ready for transportation, storage and operational use.
Our manufacturing approach is closely linked to design. Controlled CAD data is used throughout production, helping maintain accuracy whether the requirement is a precision foam insert, fabricated component, 19-inch rack or large bespoke container.
The approved design forms the basis for manufacture.
Where components are machined, CAD data can be used directly to support CNC production, reducing manual interpretation and helping maintain consistency between the agreed design and the finished product.
This approach supports accuracy at both component and assembly level and is particularly valuable for complex equipment interfaces, repeated builds and programmes involving multiple packaging units.
B&D works across a wide range of protective packaging formats and materials.
Depending on the project, manufacture can involve aluminium and fabricated structures, panel systems, protective foam, internal metalwork, rack systems, sewn products and timber solutions.
Components are then brought together as part of the complete packaging system, rather than being treated as unrelated individual items.
Some projects call for a single specialist container. Others involve fleets of cases and racks that need to be produced consistently across a wider programme.
Our design and manufacturing process supports both, with controlled data helping provide repeatability where multiple units or future production runs are required.
Manufacture continues through assembly and appropriate quality checks before the finished packaging is released.
Depending on the project, additional inspection and testing can form part of the agreed requirement, helping confirm that the finished solution performs as intended.
Because design and manufacture are closely connected, any project-specific features are incorporated as part of the wider solution rather than added as an afterthought.
A technically correct container still needs to work for the people handling it.
Throughout manufacture, consideration is given to the features established during design, including access, loading, equipment retention, lifting and mobility. The objective is to deliver a finished solution that arrives ready to perform its role.
Disclaimer: Generative Ai may be used on this site when specifically creating content and information relating to the products, processes and materials we use at Polyformes. Any Ai content undergoes stringent reviews and editing by humans to check accuracy. Please view this content policy for further details.
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Whether you have an existing specification or need support from initial concept, B&D can manage the process through design and manufacture to finished supply.
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Our experts
The information on this page was written and checked by our team of experts. You can contact them to discuss your requirements, or for any questions you may have, using the details here.
Andy Harrison
Design Manager
[email protected]
+44 (0)1271 375 197
Mark Speck
Sales
[email protected]
+44 (0)1271 375 197